Overview To ensure the quality of the slab, it is necessary to strictly control the operation and various parameters of the caster guide roller within a certain error range. Because the continuous casting machine (CCM) is large in size and operates in harsh production environments, the performance of the continuous casting machine (CCM) is difficult to measure manually, and many parameters are difficult to measure. Therefore, it is very important to have a set of equipment that can simulate the drawing of a steel billet to measure various parameters and characteristics of the continuous caster. The multifunctional stream condition monitor uses various sensors to measure the caster roll gap, continuous casting arc, roll rotation quality, and water spray pressure under simulated steel drawing conditions. Thus, the quality of the continuous caster can be monitored in real time, and it is convenient for maintenance personnel to analyze the measurement results of the continuous caster. You can also find problem areas of the casting machine equipment. If these problems are not detected in time, this will lead to deterioration in the quality of continuous caster products, steel breakthrough during the casting process, the appearance of surface and internal cracks, and deviation of the center line. Strand condition monitor measurement Roll gap value: By measuring the distance between the row of inner arc guide rollers and the outer arc guide rollers on the CCM roller bed. It can be used to set the correct roll spacing for each pair of guide rollers of a slab MNC. Arc status of the guide roller: By measuring the position between the CCM outer arc guide roller position and two adjacent guide rollers, and then measuring the deviation compared with the original position of the CCM guide roller, we can obtain the arc status of the outer arc guide roller. Guide Roller Rotation: By measuring, you can know whether each guide roller can rotate freely. Water Spray Pressure: The performance of the water cooling system can be judged by measuring the secondary cooling water spray situation at different positions of the CCM width direction. Then we can accurately determine whether water spraying at a certain point is normal. Main Components of Strand Condition Monitor 1. The main body of the strand condition monitor used to measure the continuous casting area. 2. Connecting circuit between the strand monitoring device and the plug. 3. Chain rack for storing strand condition monitor. 4. Charger: 24 V, 5 A. 5. Calibration equipment 6. Remote control 7. Laptop 8. Printer 9. Data cable. Technical Parameter 1. Roll gap measurement range: 210mm, 230mm (can be customized according to requirements) 2. Roll gap measurement accuracy: 0.01mm. 3. Arc measurement range: ±80°. 4. Arc measurement accuracy: 0.01°. 5. Spray measuring range: 0-10. 6. Spray measurement accuracy: ±1. 7. Battery usage time: >3 times. sales@whzfy.com
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